| Original Manual | 31-00442-01 |
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| SPECIFICATIONS | Accessories: 202614 Carbon Filter. 13643AA Ionizer Wires (quantity 5). |
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| IMPORTANT | 32350736-001 UV tube. The specifications given in this publication do not include normal manufacturing tolerances. There- Repair Parts: See Parts List section. fore, this unit may not exactly match the listed Regulatory Approvals: specifications. This product is tested and calibrated Ozone-free UV tube meets Chinese national standard of under closely controlled conditions, and some GB19258-2012. m |
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| if those conditions are changed. | Table 1. F58 Models without UV. |
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| See Table 1 and Table 2. | Product Code Frequency BMS Light Volume |
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| Electrical Ratings: | 2000 CFM |
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| F58G1016E | 220~240V 50/60Hz • • 100W maximum with UV lamp. 1000 CFM |
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| F58H1006 | N/A* |
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| Ionizer Voltage: 8150 V d.c. | (1700m3/hr) *Must be installed with F58G, no power supply. Table 2. F58 Models with UV. |
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| Voltage / | Wash Rated Air |
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| Product Code | Frequency BMS Light Volume |
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| F58G1016EUV | 220~240V 50/60Hz • • (3400 m3/hr) strictly controlled environment and methods required by national standard GB/T 21551.3- 2010 or GB/T 34012-2017. If external environ- ment changes, actual performance might have small variance compared with parameter sheet. |
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| Temperature Ratings: | IMPORTANT (4°C to 50°C). Waste of Electrical and Electronic Equipment (-40°C to +60°C). disposal of this Waste, i.e. do not dispose of this product with your other wastes. To know the right |
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| Mounting: | disposal mechanism please check the applicable ing, or ventilating system. See Planning the Installation section. WARNING Only qualified technicians should install this |
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| Shipping Weight: | product. |
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| F58G: 42 lb (19.1 kg). | Install so that direct UV light is not visible in |
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| F58H: 26.7 lb (12.1 kg). | occupied space. |
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| F58G+UV: 46 lb (20.9 kg). | If there is a direct line of sight from the product to |
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| Installed Weight (Cells Included): | an occupied area, a minimum distance of 90 yards |
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| F58G: 37 lb (16.8 kg). | (83 meters) must be maintained in order to ensure |
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| F58H: 24 lb (10.9 kg). | safe UV-C exposure levels for the user. F58G+UV: 41 lb (18.6 kg). |
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| Dimensions: See Fig. 3 and Fig. 4. | If there is direct line of site to a service area, a minimum distance of 22 yards (20 meters) must be maintained unless protective equipment is used. 100 FRACTIONAL EFFICIENCY (%) 0.1 1 10 PARTICAL DIAMETER (Pm) EFFICIENCY RATINGS BASED ON AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR CONDITIONING ENGINEERS STANDARDS 52.2-2012 Fig. 1. F58G air cleaner efficiency at 1708 cfm, 492 fpm. 0.5 (124 |
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| PLANNING THE | Choosing Mounting Position WARNING |
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| Notice: | Heavy Equipment Hazard. Can cause injury or equipment damage. |
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| appliance. | Do not mount the air cleaner with the pre-filter |
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| operated. | and pre-filter can fall unexpectedly. RADIATION hazard symbol which may have UV-C SPECTRAL IRRADIANCE greater than 1.7 μW/cm2 are provided with an interlock switch to interrupt the power WARNING to the UV-C LAMPS for your safety. Do not override. Be careful of damage to equipment. |
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| hazard symbol should not be removed. | structure of plastic material found in HVAC with unknown performance against ultraviolet light in the area of irradiation. |
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| WARNING | Multiple electronic air cleaner installations are needed for Only an adult, trained professional should install, many commercial systems. F58G,H air cleaners can be operate or maintain electronic air cleaner or UV mounted side-to-side, and stacked in rows. Carefully plan |
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| device. | the number of air cleaners and positions before beginning installation. To visualize the installation plan, temporarily arrange the desired number of air cleaners on the floor. |
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| duct. | Constructing F58G,H Array The F58G,H side flanges are designed so a row of units can |
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| Application | be easily constructed with up to six units per row. Units should be attached using eight no. 8X 1/4-in. (6.35 mm) |
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| units. | stacked to build an array to the size required for the appli- cation. Attach upper rows to the rows beneath using four |
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| thorough air mixing. | • Provide minimum of external structural support across used. (Control the preheater with a thermostat. Protect • Provide cross supports, as needed. the hot water or steam coils with a freeze-up control.) • If using zinc-coated sheet steel as support, the thickness should not be less than 0.0787 in (2 mm). 5 31-00442—01 |
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| CROSS SUPPORTS | AIR HANDLER |
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| ATTACHED TO DUCT FLANGE | 20 DEGREE ANGLE PER DUCT FLANGE SIDE PER FITTING, 4 in. PER LINEAR FOOT (1M PER 3 LINEAR METERS). AIR HANDLER DUCT AIR HANDLER DUCT AIR FLOW M13457 Fig. 5. Array support structure. |
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| ELECTRONIC AIR CLEANER ARRAY | M13458 |
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| applications. | to minimize turbulence. 1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazard- |
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| UV Light Hazard. | 2. Check the ratings given in the instructions and on the |
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| Harmful to bare skin and eyes. | product to make sure the product is suitable for your Can cause temporary or permanent loss of vision. application. Do not look at the UV lamp when lighting is on. Use 3. Installer must be a trained, experienced service tech- indicator light on the ballast to check status. nician. In order to prevent exposure to UV light, before 4. After installation is complete, check out product repair of any pa |
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| Fastening Cabinet to Air Handler | WIRING size according to the Constructing F58 Array section. Electric Shock Hazard. is different than the opening of the air cleaner array (see Be sure line voltage power source is the same as the |
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| Fig. 6). | voltage and frequency listed on the air cleaner label. |
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| handler duct flange. | • Power supply wiring system shall provide a disconnect |
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| sheet metal screws or rivets. | • Assure all wiring complies with local codes and ordinances. • Wire the electronic air cleaner directly to the correct |
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| Attaching Cell Handles | voltage and frequency electrical source. See Fig. 8 and • Install extension box, with cover, for all external plugs 1. Hold the handle while inserting the solid tab on the and wiring connections. back of the handle into the slot in the cell. Turn the • This appliance incorporates an earth connection for handle 90 degrees clockwise to align the divided tab functional purposes only. with the square |
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| ROTATE 90 | vided. DEGREES 4. Connect power and ground leads to each row of air |
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| FOLD TAB | cleaners. |
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| TO LOCK | 5. Install cover (Steel City part number 52-C-1) on each HANDLE IN PLACE box. 6. Install box and cover over power connector on oppo- |
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| M6047A | site end of each row. |
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| Fig. 7. Installing cell handle. | Connection to Building Management System: 2. Insert the divided tab into the square hole. 1. Decide which end of the installed array is most 3. Fold up the wedge and insert it into the divided tab to accessible for wiring. lock the handle in place. If necessary, press with a 2. Cut off the plastic connector for each row of air blunt instrument like the end of a pliers. cleaners on the end selected |
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| Reassembling Air Cleaner | number 59361). 4. Connect each row in parallel to the building manage- ment system. the air flow arrow pointing downstream. 5. Install cover on each box (Steel City part number 58-C-1). first. spring contacts. the airflow arrow on the cell. inserting the lower portion of the pre-filter into the slot at the bottom of the cabinet. installed, the actuator on the pre-filter is inserted into the wiring |
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| P1 | P2 BLACK RED |
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| RED | TEST |
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| P3 | BUTTON |
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| BMS | P4 BOARD 5 J4 POWER |
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| SUPPLY | JUNCTION BOX P.S. |
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| BOARD | EFFY 6 |
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| ELECTRONIC | 2 3 |
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| J2 | CELL BLACK L BROWN |
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| GREEN | GREEN |
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| YELLOW | YELLOW |
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| L | N |
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| STATUS INDICATION LED (TWO OR THREE). | 5 INSTALL JUNCTION BOX ON THE END OF EACH ROW 6 Fig. 8. F58G Internal schematic for F58G Electronic Air Cleaner. Shown with UV lamp (optional). |
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| F58G | F58H BLACK 4 4 BLACK BLACK |
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| J1 | 1 3 BROWN 2 4 1 N BLACK |
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| H N | 2 |
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| ON/OFF SWITCH. | 1 INTERLOCK SWITCH (SWITCH OFF WHEN REMOVING PRE-FILTER AND SWITCH ON WHEN PRE-FILTER INSTALLED). 2 CONNECT TO MAIN POWER OR PLUG INTO ADJACENT UNIT. 3 LOW VOLTAGE CONNECTION TO BUILDING MANAGEMENT SYSTEM OR PLUG INTO ADJACENT UNIT 24V A.C. OR 24V D.C., 2A MAXIMUM. 4 |
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| OPERATION | SERVICE Sharp Edges. Can cause personal injury. Wear protective gloves to prevent cuts from sharp metal edges. |
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| particles are removed. | To assure optimum performance from the air cleaner, the cells and pre-filters must be cleaned regularly, every one to six months. WASH indicator on some models lights to |
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| CHECKOUT | indicate it is time to wash the pre-filters and cells. IMPORTANT Do not wash the pre-filter in an automatic dish- |
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| Inspecting Installation | washer. Vacuum or brush the pre-filter or soak it in |
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| Make sure: | a tub. sealed. Cleaning Cells in Automatic necessary, before it can reach the air cleaner. Dishwasher CAUTION Burn Hazard. |
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| following points of operation: | collector plates; tip cells to drain water from tubes. Allow cells to cool completely in dishwasher at end 1. ON indicator is lit. CHECK indicator comes on if there of wash cycle or wear protective gloves to avoid is a problem with the high voltage power supply. burns. 2. With the air cleaner energized, push the Test button. A snapping sound indicates that the collector voltage IMPORTANT is presen |
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| when the Test button is held down. | ufacturers do not recommend washing electronic 3. If operation is not as described, refer to the Trouble- cells in their dishwasher. |
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| shooting section. | — If your dishwasher has upper and lower arms, posi- 4. Insert UVC to into the lamp-holder per tube replace- tion the cells carefully to allow good water circula- |
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| ment (page 11). | tion. — Be careful to avoid damaging the cells when placing them in the dishwasher. Broken ionizer wires or bent collector plates are not included in the Warranty. |
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| Before cleaning or other maintenance, the | ing of some dishwashers. This discoloration is not appliance must be disconnected from the supply harmful. To minimize it, wash the cells more fre- |
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| mains. | quently or try a different brand of dishwasher deter- gent. — Do not allow the dishwasher to run through the dry cycle. This bakes on any contaminants not removed during the wash cycle and reduces air cleaner effi- ciency. To clean cells in dishwasher: 1. Put the cells on the lower rack of the dishwasher with the airflow arrow pointing up. It may be necessary to remove the upper rack. Do not block |
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| the cells so the tubes can drain. | filters no longer feels slippery. 3. Wipe the ionizer wires and contact board on the end 6. Soak cells and pre-filters in a final clear water rinse of the cell using your thumb and forefinger with a for ten minutes. |
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| small, damp cloth. | 7. Wipe the ionizer wires and contact board on the end 4. Inspect the dishwasher. Rerun the wash and/or rinse of the cell using your thumb and forefinger with a cycle with the dishwasher empty if there is dirt or res- small, damp cloth. idue from washing the cells. If dirt or residue seems 8. Make sure to dry the cells before inserting back into excessive, wash the cells more often or try a differ |
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| Washing Cells in Container | Insert the electronic cell with the contact board up and the air flow arrow pointing downstream. Tilt the cell toward you and insert the bottom of the cell first. CAUTION Hazardous Chemical. Rotate the top of the cell back into position under the spring contacts. Can cause personal injury. If the cell does not seat properly, check the orientation of Do not splash the detergent solution in |
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| Fig. 10. | use cells until broken wires are removed. Cells can be used temporarily with one wire missing, but replace the wire as soon as possible. |
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| WEAR GLOVES | Replacement wires are supplied cut to length with eyelets |
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| TO PROTECT | on both ends for easy installation. To install: |
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| HANDS FROM | 1. Hook eyelet on one end of wire over spring connector DETERGENT |
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| SOLUTION. | on one end of cell. See Fig. 11. Be careful to avoid damaging spring connector or another cell part. 2. Hold opposite eyelet with needlenose pliers and stretch wire the length of the cell. Depress the oppo- site spring connector and hook the eyelet over it. See Fig. 11 3. Check the cell for short circuits using an ohmmeter. Check the resistance between cell frame and both the ionizer and the colle |
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| SPRING | attention to the alignment of the localization snap joint CONNECTORS between the tube base and lamp holder. PRESS DOWN IONIZER |
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| EYELETS | WIRE IONIZER WIRE NEEDLENOSE PLIERS 1 TWO EYELETS HOLD IONIZER WIRE TO CELL. M1540B Fig. 13. Fig. 11. Replacing ionizer wire. |
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| . | Reducing Ozone Odor Modification COLLECTOR TERMINAL IONIZER |
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| TERMINAL | WARNING COLLECTOR Electric Shock Hazard. |
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| M6155 | recommend that indoor ozone concentration should not exceed 0.050 ppm. As a comparison, the outdoor ozone |
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| Fig. 12. Using ohmmeter to check | level in major cities is sometimes over 0.100 ppm.To reduce |
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| electronic cells for short circuits. | the ozone generated by the air cleaner: 11 31-00442—01 1. Install 202614 Carbon Filters (sold separately). a. Turn the air cleaner power switch to the OFF posi- ELECTRICAL tion. b. Remove the pre-filter and two electronic cells. TROUBLESHOOTING c. Install carbon filters in the rear of the air cleaner cabinet. First insert the bottom of the carbon filter into the rear channel; then rotate the top o |
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| upper clip. | Can cause personal injury or equipment damage. d. Replace electronic cells and pre-filter. The following procedures expose hazardous live parts and are for use only by qualified personnel. Disconnect power between checks and proceed |
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| Can cause personal injury. | Tools and Equipment Only a trained service technician should perform |
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| the following procedure. | Troubleshooting the electronic air cleaner requires: • Needlenose pliers for stringing ionizer wires and 2. Ozone production may be reduced by about 20 to inserting edge connectors. 25 percent by moving the EFFY Jumper on the power • Ohmmeter. supply. Particle collection efficiency can also be |
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| reduced by about seven to ten percent. | Test Button a. Disconnect power to the air cleaner. b. Remove the pre-filter and two electronic cells. When pushed, the Test button shorts from collector voltage c. Remove three screws from the power supply tray to ground. The resulting arcing sound indicates that high |
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| along the top of the air cleaner. | voltage is being supplied to the collector. The solid state d. Lower the front edge of the power supply tray to power supply controls current flow to the collector. The |
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| expose the power supply. | CHECK indicator activates when the Test button is held e. Locate the EFFY shorting bar on the power sup- down. ply. See Fig. 14. Remove the shorting bar and reinstall on only one pin. Ozone will be reduced and the shorting bar will be available for reinstal- CHECK Indicator |
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| lation, if needed. | The CHECK indicator activates to indicate the following f. Raise the front edge of the power supply tray and problems: |
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| reinstall the three screws. | • Excessive dirt loading. g. Replace electronic cells and pre-filter. • Partial shorting of collector. h. Turn on the power and repeat the Check Air • Continuous ionizer or collector arcing. Cleaner Operation procedure in the Checkout • Power supply failure. |
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| section. | • Excessive ionizer current. i. This function does not apply to F58G1016E, • Any condition causing a major reduction in high voltage. F58G1016EUV, F58G1024E and F58G1024EUV. Power Supply WARNING Electric Shock Hazard. Can cause personal injury. |
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| P4 | Turn off power before accessing the power supply. |
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| J4 | The solid state power supply can be replaced when troubleshooting indicates a problem. Troubleshooting Procedure EFFY The electronic air cleaner troubleshooting diagram shows how to quickly isolate a problem in the air cleaner. Although an ohmmeter is needed in some steps, the primary diagnostic tools are the status indicators and the Test button. See Fig. 15. |
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| J3 | P2 M10609A Fig. 14. Moving EFFY shorting bar to reduce ozone production about 20 to 25 percent. START TO USE THIS CHART: 1. FOLLOW THE STEPS IN ORDER; DO NOT SKIP AROUND. 2. EACH TIME YOU ISOLATE AND FIX A PROBLEM, GO BACK TO START. |
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| MAKE SURE ELECTRONIC | 3. REPEAT ALL THE STEPS UNTIL THE AIR CLEANER CHECKS OUT OK. CELLS ARE CLEAN, DRY AND PROPERLY INSTALLED. MAKE SURE PREFILTER |
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| IS INSTALLED. | WARNING ELECTRIC SHOCK RISK THESE SERVICING INSTRUCTIONS ARE FOR USE BY QUALIFIED |
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| TURN ON ELECTRONIC AIR | PERSONNEL ONLY. TO REDUCE RISK OF ELECTRIC SHOCK, DO NOT |
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| CLEANER AND SYSTEM | PERFORM ANY SERVICING OTHER THAN CONTAINED IN THE OPERATING |
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| POWER. | INSTRUCTIONS UNLESS YOU ARE QUALIFIED TO DO SO. UV LIGHT HAZARD UV LIGHT IS HARMFUL TO BARE SKIN AND EYES. CAN CAUSE TEMPORARY OR PERMANENT LOSS OF VISION. PROTECTIVE GLOVES, LONG SLEEVE CLOTHES AND FACE SHIELD MUST BE WORN TO AVOID SKIN EXPOSURE TO UV. BREAKABLE GLASS HAZARD BE CAREFUL WHEN INSERTING BULB INTO LAMP BASE. WEAR PROTECTIVE GLOVES WHEN HANDLING THE BULB. |
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| OFF | PUSH TEST BUTTON AND YES |
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| CHECK ON LIGHT. | LISTEN FOR SNAPPING REPLACE STATUS |
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| SOUND. | INDICATION CIRCUIT CARD. |
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| PUSH TEST BUTTON AND | NO TURN OFF AIR CLEANER AND LISTEN FOR SNAPPING REMOVE CELLS ONLY (NOT SOUND. PREFILTER). TURN ON |
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| YES | AIR CLEANER. WARNING THIS STEP EXPOSES |
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| DEPRESS AND HOLD DOWN | DANGEROUSLY HIGH |
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| REPLACE STATUS | OFF TEST BUTTON. CHECK OFF |
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| INDICATION | VOLTAGE. ONLY A |
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| INDICATOR SHOULD COME | CHECK ON LIGHT. QUALIFIED SERVICE |
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| CIRCUIT CARD. | ON AFTER ABOUT |
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| ON | TECHNICIAN SHOULD 40 SECONDS. ATTEMPT THIS STEP. |
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| • BENT COLLECTOR PLATES | OPEN POWER SUPPLY TRAY. • BROKEN IONIZER WIRES |
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| ELECTRONIC AIR | • DIRT ON INSULATORS CHECK FOR CORRECT INPUT |
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| CLEANER IS OK. | • DAMAGED IONIZER OR VOLTAGE ACROSS QUICK |
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| COLLECTOR CONTACT | CONNECT TERMINALS ON |
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| TABS | POWER SUPPLY TRANSFORMER. YES UV CHECKOUT |
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| THE FOLLOWING STEPS | YES |
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| ONLY APPLY TO MODELS | REPAIR OR NO |
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| THAT ARE EQUIPPED WITH | REPLACE CELL(S). FIX |
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| UV LIGHT. | WIRING. REPLACE |
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| WITH OHMMETER, CHECK | POWER |
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| CONFIRM UV LAMP | CHECK UV LAMP. • CELL FRAME AND IONIZER |
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| IS IN PLACE, | SECTION |
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| REPLACE LAMP. | ON • CELL FRAME AND |
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| CHECK UV LAMP. | COLLECTOR SECTION UV LAMP IS OK. |
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| REPLACE UV | REPLACE CELL. RESISTANCE |
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| UV LAMP IS OK. | CELL OK. M13460 Fig. 15. Troubleshooting the F58. 13 31-00442—01 Table 3. F58G Parts List. |
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| Reference No. | Description Part Number 1 Electronic Cell FC37B1030/U 2 Cell Handle Y016 3 Prefilter Assembly 50081476-001 |
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| Power Supply, 100~240 V a.c., 50/60 Hz | 42009287AP Power supply, 220/240 V a.c., 50 Hz, CE version 42009287APE 5 Interlock Switch 196277 6 Power Switch 203321 7 Contact Board Assembly 32003893-001 Building Management Interface Circuit Board with ON, CHECK and 50043779-001U with WASH functions; with BMS(F58G1016) Building Management Interface Circuit Board with ON, CHECK 32003942-001U functions; without WASH, without BMS(F58G1024) 9 UV T |
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| Ionizer Wires (Quantity 5) | 136434AA Carbon Filter (Only applicable for NON-UV version) 202614 7 10 Fig. 16. F58G Electronic Air Cleaner components. Table 4. F58H Parts List. |
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| ©2020 Honeywell International Inc. | www.honeywell.com |
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| buildings.honeywell.com | 31-00442—01 M.S. 10-20 to find and view on website Printed in United States |
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