| Original Manual | 68-0233-05 |
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| SPECIFICATIONS | Repair Parts: See Parts List section. Regulatory Approvals: |
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| IMPORTANT | Ozone-free UV tube meets Chinese national standard of The specifications given in this publication do not GB/T19258-2012. include normal manufacturing tolerances. There- EPA Est. No. 98423-CHN-1 fore, this unit may not exactly match the listed Compliant with Ozone Test Clause 7.5 of CAN/CSA C22.2 specifications. This product is tested and calibrated No. 187-20 under closely controlled conditions, |
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| if those conditions are changed. | cUL Listed according to CAN/CSA C22.2 No. 187 Located in UL File # E220547 100W maximum with UV lamp. |
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| Collector Voltage: 4075 V d.c. | Table 1. F58 Models without UV. |
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| Bacterial eliminating rate: 99% | Product Code Frequency BMS Light Volume |
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| Bacteriophage eliminating rate: 99% | F58G1014 120V 60Hz • • 220~240V |
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| H3N2 eliminating rate: 99% | F58G10161 50/60Hz; |
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| • | • 2000 CFM 220~240V (3400 m3/hr) strictly controlled environment and methods F58G10241 50/60Hz; 120V 60Hz required by national standard GB/T 21551.3- 2010 or GB/T 34012-2017. If external environ- 1000 CFM |
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| F58H1006 | N/A2 ment changes, actual performance might have (1700m3/hr) small variance compared with parameter sheet. 1 Not for sale in North America 2 Must be installed with F58G, no power supply. |
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| Temperature Ratings: | Table 2. F58 Models with UV. (4°C to 50°C). |
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| F58G1016UV | 50/60Hz; • • 2000 CFM (-40°C to +60°C). 220~240V (3400 m3/hr) |
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| F58G1024UV1 | 50/60Hz; ing, or ventilating system. See Planning the Installation section. WARNING Only qualified technicians should install this |
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| Shipping Weight: | product. |
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| F58G: 42 lb (19.1 kg). | Install so that direct UV light is not visible in |
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| F58H: 26.7 lb (12.1 kg). | occupied space. |
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| F58G+UV: 46 lb (20.9 kg). | If there is a direct line of sight from the product to |
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| Installed Weight (Cells Included): | an occupied area, a minimum distance of 90 yards |
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| F58G: 37 lb (16.8 kg). | (83 meters) must be maintained in order to ensure |
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| F58H: 24 lb (10.9 kg). | safe UV-C exposure levels for the user. F58G+UV: 41 lb (18.6 kg). |
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| Dimensions: See Fig. 3 and Fig. 4. | If there is direct line of site to a service area, a minimum distance of 22 yards (20 meters) must be |
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| Accessories: | maintained unless protective equipment is used. 100 |
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| Fractional Efficiency (%) | 80 0.1 1 10 Particle Diameter (µm) 800 CFM (1360 cu m/hr) 1250 CFM (2125 cu m/hr) 1708 CFM (2900 cu m/hr) 2000 CFM (3400 cu m/hr) EFFICIENCY RATINGS BASED ON AMERICAN SOCIETY OF HEATING, REFRIGERATING AND AIR CONDITIONING ENGINEERS STANDARDS 52.2-2017, F58G MEETS MERV 13 RATING AT 1708 CFM ACCORDING TO ASHRAE 52.2-2017. EAC CELLS MUST BE CLEANED ACCORDING TO INSTRUCTIONS IN THIS DOCUMENT TO MAINTA |
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| PLANNING THE | Choosing Mounting Position WARNING |
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| Notice: | Heavy Equipment Hazard. Can cause injury or equipment damage. |
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| appliance. | Do not mount the air cleaner with the pre-filter |
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| operated. | and pre-filter can fall unexpectedly. RADIATION hazard symbol which may have UV-C SPECTRAL IRRADIANCE greater than 1.7 μW/cm2 are provided with an interlock switch to interrupt the power WARNING to the UV-C LAMPS for your safety. Do not override. Be careful of damage to equipment. |
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| hazard symbol should not be removed. | structure of plastic material found in HVAC with unknown performance against ultraviolet light in the area of irradiation. |
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| WARNING | Multiple electronic air cleaner installations are needed for Only an adult, trained professional should install, many commercial systems. F58G,H air cleaners can be operate or maintain electronic air cleaner or UV mounted side-to-side, and stacked in rows. Carefully plan |
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| device. | the number of air cleaners and positions before beginning installation. To visualize the installation plan, temporarily arrange the desired number of air cleaners on the floor. |
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| duct. | Constructing F58G,H Array The F58G,H side flanges are designed so a row of units can |
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| Application | be easily constructed with up to six units per row. Units should be attached using six no. 8X 1/4-in. (6.35 mm) |
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| remote status indication. | Before attaching the adjacent units, use wire nuts to connect wires. In addition, multiple rows of units can be |
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| are recommended. | Notice: • The two green ground screws should be placed on each |
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| Applications With Outdoor Air Intake | clinching nut of the panel flange. from the air cleaner so the return and outdoor air are thoroughly mixed. WARNING Construction Collapse Hazard. |
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| thorough air mixing. | Provide adequate structural support to prevent used. (Control the preheater with a thermostat. Protect Support each unit with external structural elements the hot water or steam coils with a freeze-up control.) across both top and bottom and add cross supports, as needed. Provide adequate array support to prevent collapse: • Provide minimum of external structural support across the top and bottom |
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| ATTACHED TO DUCT FLANGE | PER 3 LINEAR METERS). DUCT FLANGE AIR HANDLER DUCT AIR HANDLER DUCT AIR FLOW M13457 Fig. 5. Array support structure. |
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| ELECTRONIC AIR CLEANER ARRAY | M13458 INSTALLATION them could damage the product or cause a hazard- ous condition. 2. Check the ratings given in the instructions and on the |
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| UV Light Hazard. | application. |
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| Harmful to bare skin and eyes. | 3. Installer must be a trained, experienced service tech- Can cause temporary or permanent loss of vision. nician. Do not look at the UV lamp when lighting is on. Use 4. After installation is complete, check out product indicator light on the ballast to check status. operation as provided in these instructions. In order to prevent exposure to UV light, before repair of any parts of HVAC system, sh |
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| HVAC equipment. | Electric Shock Hazard. Can cause electrical shock or equipment damage. Do not connect to power before installation is complete. Unpacking Electronic Air Cleaner The electronic air cleaner is shipped assembled. Check that all components are included: Galvanized steel cabinet. Integral Power Supply (F58G only). Two (F58G) or one (F58H) electronic cell(s). Pre-filter. Two (F58G) or one (F58 |
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| Fastening Cabinet to Air Handler | WIRING size according to the Constructing F58 Array section. Can cause personal injury. is different than the opening of the air cleaner array (see voltage and frequency listed on the air cleaner label. Fig. 6). |
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| handler duct flange. | switch for all poles. |
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| sheet metal screws or rivets. | ordinances. • Wire the electronic air cleaner directly to the correct voltage and frequency electrical source. See Fig. 8 and |
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| Attaching Cell Handles | Fig. 9. and wiring connections. 1. Hold the handle while inserting the solid tab on the • This appliance incorporates an earth connection for back of the handle into the slot in the cell. Turn the functional purposes only. handle 90 degrees clockwise to align the divided tab |
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| with the square hole. See Fig. 7. | Power Connections: 1. Decide which end of the installed array is most acces- sible for wiring. INSTALL HANDLE ON END OF CELL CLOSEST TO ACCESS DOOR 2. Use wire nuts to connect wire leads for each row of air cleaners on the end selected. 3. Install a 2 in. x 4 in. (51 mm x 102 mm) extension box (refer to Table 3 for part numbers) to the end of each row of air cleaners using the holes provided. 4. C |
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| ROTATE 90 | cleaners, and connect another ground wire to clinch- DEGREES ing nut. |
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| FOLD TAB | 5. Install cover on each box. |
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| TO LOCK | 6. Install box and cover over the hazardous voltage line, HANDLE IN PLACE neutral and ground wires on opposite end of each row. M6047A NOTE: Ensure only the line, neutral, and ground wires are |
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| Fig. 7. Installing cell handle. | in the Power Connections junction box. It is not 2. Insert the divided tab into the square hole. permitted to have other wiring in this box. This box 3. Fold up the wedge and insert it into the divided tab to is for field wiring of line voltage terminations only. lock the handle in place. If necessary, press with a Connection to Building Management System: blunt instrument like the end of a pliers |
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| Reassembling Air Cleaner | 2. Cut off the plastic connector for each row of air cleaners on the end selected. |
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| the air flow arrow pointing downstream. | (refer to Table 3 for part numbers) to the end of each |
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| first. | provided. |
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| spring contacts. | ment system. the airflow arrow on the cell. inserting the lower portion of the pre-filter into the slot arated from any hazardous. at the bottom of the cabinet. installed, the actuator on the pre-filter is inserted into Table 3. Extension Ring Part Numbers |
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| the wiring tray of the air cleaner. | Manufacturer Extension Cover |
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| RACO | 665 860 |
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| Appleton | 4CSE12 2540 |
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| Steel City | 59361 58C1 7 68-0233—05 NEC CLASS II CIRCUITS BLACK 4 4 |
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| P1 | P2 BLACK RED |
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| RED | TEST |
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| E3 | BUTTON |
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| BMS | E4 BOARD 5 J4 POWER |
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| SUPPLY | JUNCTION BOX P.S. |
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| BOARD | EFFY 6 |
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| ELECTRONIC | 2 3 |
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| J2 | CELL BLACK L BROWN |
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| GREEN | GREEN |
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| YELLOW | YELLOW |
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| L | N |
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| STATUS INDICATION LED (TWO OR THREE). | 5 INSTALL JUNCTION BOX ON THE END OF EACH ROW 6 Fig. 8. F58G Internal schematic for F58G Electronic Air Cleaner. Shown with UV lamp (optional). |
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| F58G | F58H BLACK 4 4 BLACK BLACK |
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| J1 | 1 3 BROWN 2 4 1 N BLACK |
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| H N | 2 |
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| ON/OFF SWITCH. | 1 INTERLOCK SWITCH (SWITCH OFF WHEN REMOVING PRE-FILTER AND SWITCH ON WHEN PRE-FILTER INSTALLED). 2 CONNECT TO MAIN POWER OR PLUG INTO ADJACENT UNIT. 3 LOW VOLTAGE CONNECTION TO BUILDING MANAGEMENT SYSTEM OR PLUG INTO ADJACENT UNIT 24V A.C. OR 24V D.C., 2A MAXIMUM (NEC CLASS II CIRCUITS). 4 |
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| OPERATION | SERVICE |
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| particles are removed. | To assure optimum performance from the air cleaner, the cells and pre-filters must be cleaned regularly, every one to |
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| Building Management System | six months. WASH indicator on some models lights to |
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| Integration | indicate it is time to wash the pre-filters and cells. |
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| section of this document. | Cleaning Cells in Automatic CAUTION |
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| CHECKOUT | Burn Hazard. Can cause personal injury. Hot water can accumulate in tubes supporting |
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| Inspecting Installation | collector plates; tip cells to drain water from tubes. |
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| Make sure: | Allow cells to cool completely in dishwasher at end |
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| sealed. | burns. necessary, before it can reach the air cleaner. — Check your dishwasher Owner’s Guide. Some man- cells in their dishwasher. tion the cells carefully to allow good water circula- |
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| Checking Air Cleaner Operation | tion. — Be careful to avoid damaging the cells when placing |
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| following points of operation: | — Very dirty cells can discolor the plastic parts and lin- ing of some dishwashers. This discoloration is not 1. ON indicator is lit. CHECK indicator comes on if there harmful. To minimize it, wash the cells more fre- is a problem with the high voltage power supply. quently or try a different brand of dishwasher deter- 2. With the air cleaner energized, push the Test button. gent. A snapping sound |
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| when the Test button is held down. | during the wash cycle and reduces air cleaner effi- 3. If operation is not as described, refer to the Trouble- ciency. shooting section. 4. Insert UVC to into the lamp-holder per tube replace- To clean cells in dishwasher: |
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| ment (page 11). | 1. Put the cells on the lower rack of the dishwasher with the airflow arrow pointing up. It may be necessary to remove the upper rack. Do not block water flow to the |
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| Before cleaning or other maintenance, the | HINT: Lay a few large water glasses between the appliance must be disconnected from the supply spikes on the lower rack and rest the cells on them so |
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| mains. | the spikes do not damage the aluminum collector blades. 9 68-0233—05 2. Using regular dishwashing detergent, allow the dish- 4. Wash the pre-filters following step 3. Empty and rinse washer to run through the complete wash and rinse the wash container. cycle. Do not use the dry cycle. To avoid burns, let the 5. Rinse the cells and pre-filters with a hard spray of cells cool completely before remov |
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| the cells so the tubes can drain. | filters no longer feels slippery. 3. Wipe the ionizer wires and contact board on the end 6. Soak cells and pre-filters in a final clear water rinse of the cell using your thumb and forefinger with a for ten minutes. |
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| small, damp cloth. | 7. Wipe the ionizer wires and contact board on the end 4. Inspect the dishwasher. Rerun the wash and/or rinse of the cell using your thumb and forefinger with a cycle with the dishwasher empty if there is dirt or res- small, damp cloth. idue from washing the cells. If dirt or residue seems 8. Make sure to dry the cells before inserting back into excessive, wash the cells more often or try a differ |
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| Washing Cells in Container | Insert the electronic cell with the contact board up and the air flow arrow pointing downstream. Tilt the cell toward you and insert the bottom of the cell CAUTION Hazardous Chemical. first. Rotate the top of the cell back into position under the |
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| Can cause personal injury. | spring contacts. Do not splash the detergent solution in eyes. If the cell does not seat properly, check the orientation of Wear rubber gloves to avoid prolonged contact with the airflow arrow on the cell. |
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| detergent on skin. | Assemble the pre-filter to the front of the unit by first Keep detergent and solution out of reach of inserting the lower portion of the pre-filter into the slot |
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| children. | at the bottom of the cabinet. Rotate the pre-filter back into position. When properly heavy pre-filter lint from getting caught in cells. the wiring tray of the air cleaner. Rotate the latch to secure the pre-filter in place. 1. Use large enough container to hold one or both cells. 2. Dissolve about 3/4 cup of automatic dishwasher The CHECK indicator may activate when the cells and pre- deterg |
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| WEAR GLOVES | Replacement wires are supplied cut to length with eyelets |
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| TO PROTECT | on both ends for easy installation. To install: HANDS FROM |
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| DETERGENT | 1. Hook eyelet on one end of wire over spring connector |
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| SOLUTION. | on one end of cell. See Fig. 11. Be careful to avoid damaging spring connector or another cell part. 2. Hold opposite eyelet with needlenose pliers and stretch wire the length of the cell. Depress the oppo- site spring connector and hook the eyelet over it. See Fig. 11 3. Check the cell for short circuits using an ohmmeter. Check the resistance between cell frame and both the ionizer and the colle |
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| SPRING | attention to the alignment of the localization snap joint |
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| CONNECTORS | between the tube base and lamp holder. PRESS DOWN IONIZER |
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| EYELETS | WIRE IONIZER WIRE NEEDLENOSE PLIERS 1 TWO EYELETS HOLD IONIZER WIRE TO CELL. M1540B Fig. 13. Fig. 11. Replacing ionizer wire. Reducing Ozone Odor Modification COLLECTOR TERMINAL IONIZER |
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| TERMINAL | WARNING Electric Shock Hazard. COLLECTOR |
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| Fig. 12. Using ohmmeter to check | level in major cities is sometimes over 0.100 ppm.To reduce |
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| electronic cells for short circuits. | the ozone generated by the air cleaner: 11 68-0233—05 Tools and Equipment |
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| about seven to ten percent. | voltage is being supplied to the collector. The solid state power supply controls current flow to the collector. The 1. Disconnect power to the air cleaner. CHECK indicator activates when the Test button is held 2. Remove the pre-filter and two electronic cells. down. 3. Remove three screws from the power supply tray along the top of the air cleaner. 4. Lower the front edge of the power supply tra |
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| expose the power supply. | The CHECK indicator activates to indicate the following 5. Locate the EFFY shorting bar on the power supply. problems: See Fig. 14. Remove the shorting bar and reinstall on • Excessive dirt loading. only one pin. Ozone will be reduced and the shorting • Partial shorting of collector. bar will be available for reinstallation, if needed. • Continuous ionizer or collector arcing. 6. Raise the front e |
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| reinstall the three screws. | • Excessive ionizer current. 7. Replace electronic cells and pre-filter. • Any condition causing a major reduction in high voltage. 8. Turn on the power and repeat the Check Air Cleaner Operation procedure in the Checkout section. Power Supply |
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| E2 | E1 WARNING Electric Shock Hazard. P8 P10 |
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| REDUCED | P10 |
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| OZONE | Can cause personal injury. FACTORY Turn off power before accessing the power supply. SETTING EFFY P7 The solid state power supply can be replaced when |
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| E4 | how to quickly isolate a problem in the air cleaner. Although an ohmmeter is needed in some steps, the primary diagnostic tools are the status indicators and the Test button. See Fig. 15. M10609A Fig. 14. Moving EFFY shorting bar to reduce ozone production about 20 to 25 percent. WARNING Electric Shock Hazard. Can cause personal injury or equipment damage. The following procedures expose hazardous |
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| MAKE SURE ELECTRONIC | 3. REPEAT ALL THE STEPS UNTIL THE AIR CLEANER CHECKS OUT OK. CELLS ARE CLEAN, DRY AND PROPERLY INSTALLED. MAKE SURE PREFILTER |
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| IS INSTALLED. | WARNING ELECTRIC SHOCK RISK THESE SERVICING INSTRUCTIONS ARE FOR USE BY QUALIFIED |
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| TURN ON ELECTRONIC AIR | PERSONNEL ONLY. TO REDUCE RISK OF ELECTRIC SHOCK, DO NOT |
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| CLEANER AND SYSTEM | PERFORM ANY SERVICING OTHER THAN CONTAINED IN THE OPERATING |
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| POWER. | INSTRUCTIONS UNLESS YOU ARE QUALIFIED TO DO SO. UV LIGHT HAZARD UV LIGHT IS HARMFUL TO BARE SKIN AND EYES. CAN CAUSE TEMPORARY OR PERMANENT LOSS OF VISION. PROTECTIVE GLOVES, LONG SLEEVE CLOTHES AND FACE SHIELD MUST BE WORN TO AVOID SKIN EXPOSURE TO UV. BREAKABLE GLASS HAZARD BE CAREFUL WHEN INSERTING BULB INTO LAMP BASE. WEAR PROTECTIVE GLOVES WHEN HANDLING THE BULB. |
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| OFF | PUSH TEST BUTTON AND YES |
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| CHECK ON LIGHT. | LISTEN FOR SNAPPING REPLACE STATUS |
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| SOUND. | INDICATION CIRCUIT CARD. |
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| PUSH TEST BUTTON AND | NO TURN OFF AIR CLEANER AND LISTEN FOR SNAPPING REMOVE CELLS ONLY (NOT SOUND. PREFILTER). TURN ON |
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| YES | AIR CLEANER. WARNING THIS STEP EXPOSES |
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| DEPRESS AND HOLD DOWN | DANGEROUSLY HIGH |
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| REPLACE STATUS | OFF TEST BUTTON. CHECK OFF |
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| INDICATION | VOLTAGE. ONLY A |
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| INDICATOR SHOULD COME | CHECK ON LIGHT. QUALIFIED SERVICE |
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| CIRCUIT CARD. | ON AFTER ABOUT |
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| ON | TECHNICIAN SHOULD 40 SECONDS. ATTEMPT THIS STEP. |
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| • BENT COLLECTOR PLATES | OPEN POWER SUPPLY TRAY. • BROKEN IONIZER WIRES |
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| ELECTRONIC AIR | • DIRT ON INSULATORS CHECK FOR CORRECT INPUT |
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| CLEANER IS OK. | • DAMAGED IONIZER OR VOLTAGE ACROSS QUICK |
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| COLLECTOR CONTACT | CONNECT TERMINALS ON |
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| TABS | POWER SUPPLY TRANSFORMER. YES UV CHECKOUT |
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| THE FOLLOWING STEPS | YES |
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| ONLY APPLY TO MODELS | REPAIR OR NO |
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| THAT ARE EQUIPPED WITH | REPLACE CELL(S). FIX |
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| UV LIGHT. | WIRING. REPLACE |
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| WITH OHMMETER, CHECK | POWER |
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| CONFIRM UV LAMP | CHECK UV LAMP. • CELL FRAME AND IONIZER |
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| IS IN PLACE, | SECTION |
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| REPLACE LAMP. | ON • CELL FRAME AND |
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| CHECK UV LAMP. | COLLECTOR SECTION UV LAMP IS OK. |
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| REPLACE UV | REPLACE CELL. RESISTANCE |
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| UV LAMP IS OK. | CELL OK. M13460 Fig. 15. Troubleshooting the F58. 13 68-0233—05 Table 4. F58G Parts List. |
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| Reference No. | Description Part Number 1 Electronic Cell FC37B1030/U 2 Cell Handle Y016 3 Prefilter Assembly 50081476-001/U 4 Power Supply, 100~240 V a.c., 50/60 Hz 42009287AP 5 Interlock Switch 196227 6 Power Switch 203321 7 Contact Board Assembly 32003893-001 Building Management Interface Circuit Board with ON, CHECK and 50043779-001U with WASH functions; with BMS(F58G1016) Building Management Interface Circui |
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| Ionizer Wires (Quantity 5) | 136434AA 7 10 Fig. 16. F58G Electronic Air Cleaner components. Table 5. F58H Parts List. |
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| Atlanta, GA 30308 | ©2020 Honeywell International Inc. www.honeywell.com 68-0233—05 M.S. Rev. 11-20 to find and view on website |
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| customer.honeywell.com | Printed in United States |
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